Module 3 Process Piping Hydraulics Sizing And Pressure Rating Pdf Better -
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ΔPf=f⋅LD⋅ρv22cap delta cap P sub f equals f center dot the fraction with numerator cap L and denominator cap D end-fraction center dot the fraction with numerator rho v squared and denominator 2 end-fraction
) : Defined by as the pressure at the most severe condition of coincidental pressure and temperature expected during service. It often includes a safety margin (e.g., 30 psi) above normal operating pressure. Pressure Design Thickness ( Stop squinting at bad scans
Re=(ρ⋅v⋅D)/μcap R e equals open paren rho center dot v center dot cap D close paren / mu Laminar Flow (
hf=f⋅LD⋅v22gh sub f equals f center dot the fraction with numerator cap L and denominator cap D end-fraction center dot the fraction with numerator v squared and denominator 2 g end-fraction It often includes a safety margin (e
tm=PD2(SEW+PY)+At sub m equals the fraction with numerator cap P cap D and denominator 2 open paren cap S cap E cap W plus cap P cap Y close paren end-fraction plus cap A : Internal Design Pressure : Outside Diameter : Allowable Stress of Material : Quality Factor : Weld Joint Strength Reduction Factor : Coefficient (temperature-dependent)
Used to determine the relationship between fluid velocity and pipe diameter ( Discharge piping should never be smaller than the
The total system pressure drop determines the pump head requirement. Pump suction line sizing must ensure NPSHa exceeds NPSHr. Discharge piping should never be smaller than the pump discharge nozzle size.
Trying to cram valves into small, tight spaces is a common mistake. Globe valves, in particular, have very high pressure losses (typical (L_e/D) of 340). Installing swing check valves in vertical pipe runs can also cause operational problems.
| Schedule | Wall Thickness | Common Uses | |----------|----------------|--------------| | 10S / 10 | Light | Low-pressure, corrosion-resistant | | 40 (Std) | Medium | General process (150–300 psi) | | 80 (XS) | Thick | Higher pressure or mechanical strength | | 160 / XXS | Very thick | High pressure / steam |